Structural packaging design
Board grade, style and geometry chosen against real transit conditions, not assumptions.
Custom Packaging & Design
Packaging Designed Around Your Product
Our engineering team develops tested, production-ready packaging solutions that protect products while reducing waste, shipping damage, and unnecessary costs. Physical prototypes are available before full production begins.
Capabilities
Nine disciplines behind every custom program
Design is not decoration. Each capability below exists to reduce damage, reduce cost or increase the value your packaging delivers.
Custom sizing
Built to internal dimensions so product fits without excess void fill or wasted cube.
Print-ready artwork
We prep, proof and press-check your files so what you approve is what you receive.
Dieline development
CAD dielines and plotted samples before any tooling is committed.
Brand consultation
Colour, finish and unboxing decisions weighed against unit cost and run size.
Packaging optimization
SKU rationalization and right-sizing that reduce both material and freight spend.
Material recommendations
Recycled, coated or barrier stock matched to the application.
Product protection analysis
Fragility, stacking and drop exposure reviewed before the spec is locked.
Cost reduction strategies
Board downgauging, nesting efficiency and freight class improvements, quantified.
Interactive preview
Turn the box before you commit to it
Rotate the model, switch between kraft, white top and printed blue finishes, and picture the structure your customers will actually receive.
Drag the preview to inspect the structure. Production samples are produced on your approved board and print.
From concept to a sample you can drop-test
Digital previews narrow the options quickly, but nothing replaces a physical prototype. Every custom program includes plotted samples so your team can test fit, closure, stacking and print before production tooling is cut.
- CAD dieline and 3D visualization
- Plotted physical sample within days
- Fit and drop testing against your product
- Signed spec sheet before production
Process
How a custom program runs
- 01
Consultation
We learn your product, volumes, channels and cost targets.
- 02
Packaging Analysis
Current pack audit: damage rates, dim weight, labor and material spend.
- 03
Design
Structural design, dieline development and print-ready artwork prep.
- 04
Prototype
Physical samples produced so you can test fit, strength and branding.
- 05
Customer Approval
Signed spec sheet and proof approval before any tooling is cut.
- 06
Manufacturing
Production scheduled with your release dates and safety stock in mind.
- 07
Quality Inspection
Dimensional, print and board checks against the approved spec.
- 08
Packaging
Bundled, banded and palletized for clean receiving at your dock.
- 09
Shipping
Coordinated freight or LTL with tracking and delivery confirmation.
- 10
Ongoing Support
Reorder programs, forecasting and continuous cost optimization.